Water Softener Filter System

  • Application: process and product water for bottled-water and beverage plants.
  • Design basis: Raw-water analysis, required treated-water quality and hourly demand.
  • Capacity: Selected according to the required sustained output and connected equipment.
  • Process: Pretreatment and purification stages selected from raw-water analysis and target water quality.
  • Project scope: Standalone equipment or integration into a complete production line, based on the confirmed quotation.

Categories: Products, Water treatment system

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  • Factory-direct equipment and customization
  • Complete layout and utility planning
  • Installation, commissioning and training
  • 24-month after-sales support

Brief Introduction

Natural water contains various salts, which dissolve in water to form ionic substances. That is, anions and cations. Ionic substances in water will combine into water-insoluble substances during heating or contact with other solutes (such as detergents). Generally, calcium and magnesium plasma in water will form scale, which will bring many inconvenience and harm to production and daily life.

In order to prevent the RO concentrated water end, especially the concentrated water side of the last membrane element of the pressure vessel from forming a scale layer on the membrane surface due to insoluble salts, thus damaging the due performance of the membrane element, a softener is designed in the system.

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Product Features

Technical Parameters

Automatic Pure Water Treatment System With Reverse Osmosis Technology
Capacity Capacity (Ton Per hour) General power Size (L*W*H) Weight (kg)
RO-500L/H 0.5 0.75kw 1550*900*1820mm 350kg
RO-1000L/H 1 1.5kw 1980*900*1940mm 500kg
RO-2000L/H 2 2kw 4800*700*2050mm 700kg
RO-3000L/H 3 5kw 6000*800*2200mm 800kg
RO-4000L/H 4 6.5kw 7000*900*2400mm 1000kg
RO-5000L/H 5 8kw 8000*1000*2700mm 1500kg
RO-6000L/H 6 12kw 8500*1600*1920mm 2000kg
RO-8000L/H 8 15kw 1000*1870*3000mm 4000kg
RO-10000L/H 10 20kw 12000*1700*3500mm 4500kg
RO-15000L/H 15 25kw 12500*1700*3500mm 6500kg
RO-20000L/H 20 30kw 13000*1900*3500mm 9000kg
RO-30000L/H 30 35kw 13500*2300*3800mm 12000kg

Working Principle

Cation exchange resin is filled in the softener, and it is regenerated by running in the downstream and countercurrent. When the filtered water enters the softener, Ca2+and Mg2+ions in the water will exchange with the cation exchange resin, and calcium and magnesium ions will be adsorbed on the exchange group.When the softened resin fails, a certain concentration of salt solution is used to pass through the failed cation resin layer from top to bottom to restore the working capacity of the failed resin.

Working Process

Product Water

Untreated raw water flows through the resin layer from top to bottom, and ion exchange reaction takes place to produce softened water, which is discharged from the soft nozzle.

Back Wash

After the resin fails, it needs to backwash first. Raw water flows through the resin layer from bottom to top, and backwash sewage is discharged from the drain outlet. The backwashing process can remove the suspended solids trapped in the resin layer, destroy the resin hardening, and loosen the resin so that the regenerated salt solution can be evenly distributed in the resin layer.

Regenerate

The saturated salt water in the salt tank is sucked into the raw water runoff by the salt suction valve to form the regenerated salt solution. Regenerated salt solution flows through the resin layer from bottom to top, that is, the exchange saturated resin is regenerated in the downstream, and the regenerated waste liquid is discharged from the drain outlet.

Rinsing

The raw water flows through the resin layer from top to bottom, so that the water can wash away the surplus salt liquid remaining in the regeneration, and the flushing sewage is discharged from the drain outlet.

Water Flooding

Inject water into the dissolved salt tank to dissolve salt crystals and form new saturated salt water for reuse next time.

Resin Replacement

If the regeneration frequency of the softener is too high or the hardness of the effluent cannot meet the requirements after regeneration, the softened resin has failed, and the softened resin needs to be replaced. The failure period of softened resin varies according to the hardness of raw water and the use frequency of softener, generally 2-3 years.

Frequently Asked Questions

What information is required to design this water treatment system?

Please provide a recent raw-water analysis, required treated-water standard, hourly demand, operating hours, available utilities and installation space. HZM uses these data to select pretreatment, membrane or polishing stages.

Why is a raw-water analysis required before equipment selection?

Source-water hardness, salinity, turbidity, iron, manganese, microbiology and other parameters determine the process route. Selecting equipment without these data can lead to unstable water quality, low recovery or unnecessary operating cost.

Can the system be expanded or adapted if the water source changes?

Expansion or process changes may be possible, but the new feed-water analysis and demand must be reviewed. Tanks, pumps, membranes, pretreatment capacity, controls and available space determine what can be reused.

Can this equipment be integrated into a complete production line?

Yes. HZM can coordinate upstream processing or bottle making with filling, labeling, coding, packaging, conveying and palletizing. Layout, utilities, controls, factory testing, installation, commissioning and training are defined by the agreed project scope.

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