Name: 5L-10L Large Bottle Drinking Water production line
Brand: HZM Machinery

Brief Introduction

The XGF12-12-4 integrates 12 rinsing stations, 12 filling stations and 4 capping heads for 5 L and 10 L water bottles. Stable output is 1,200 bottles/hour at 5 L and 700 bottles/hour at 10 L; design output is 1,400 and 800 bottles/hour respectively. SUS304/316 stainless-steel construction and PLC controls support large-bottle water production.

Video

Product Features

Core Modules & Innovations

1. 3-in-1 Filling System

Rinsing Unit
- SUS 304/316 stainless steel construction with high-efficiency rotary spray nozzles, ensuring full inner bottle coverage and water-saving design (consumption: 1.8T/H).
- Anti-splash nozzle covers + recyclable water channels, adjustable rinsing time (4 sec), adaptable to varying bottle heights.
- German FESTO pneumatic components for precise water flow control, ensuring hygiene compliance.
Filling Unit
- Pressure-driven filling valves (Igus-Germany corrosion-resistant bearings), food-grade stainless steel structure with zero hygiene dead zones.
- Magnetic liquid-level switches + CIP auto-cleaning system, supporting temperature control and pipeline sanitation.
- Valve activates upon bottle contact, stops upon disengagement (±1mm precision), eliminating leakage.
Capping Unit
- French ZALKIN magnetic capping technology with adjustable torque, compatible with flat caps (cap integrity rate ≥99.5%).
- Photoelectric cap detection (auto-stop for missing caps), reverse-cap rejection system, and aseptic nozzles for thread cleaning.
- CNC-machined components for enhanced stability.

2. Smart Control & Safety

Control System: Mitsubishi-Japan PLC + touchscreen interface for real-time monitoring and parameter adjustment.
Drive System: SEW-Germany motor reducer, low energy consumption (3.0KW main motor), noise ≤70dB.
Safety: Fully enclosed body with view windows and bottom air return vents, compliant with GMP standards.

Technical Specifications

Parameter	Value
Work Stations	12 rinsing / 12 filling / 4 capping
Design Capacity (5L/10L)	1400BPH / 800BPH
Stable Capacity (5L/10L)	1200BPH / 700BPH
Air Pressure	0.7MPa
Dimensions (L×W×H)	3850×2300×2700mm
Weight	5200kg

Key Configurations

Component	Brand/Specification
Main Material	SUS 304/316 Stainless Steel
Motor & Reducer	SEW-Germany
Inverter/PLC/HMI	Mitsubishi-Japan
Pneumatic Components	FESTO-Germany
Photoelectric Sensors	Banner-USA
Sliding Bearings	Igus-Germany (Corrosion-Free)

Advantages

High Efficiency: Modular design for quick format changeovers, capacity utilization ≥95%.
Hygiene & Safety: Full stainless-steel contact surfaces + EPDM/UMPE seals, certified food-grade compliance.
Smart Maintenance: Self-diagnostic system reduces downtime and maintenance costs by 30%.

Ideal for automated production of 5L/10L bottled water, purified water, and mineral water.

Frequently Asked Questions

What information is needed to configure the 5L-10L Large Bottle Drinking Water production line?

Please provide the product recipe or liquid characteristics, container and closure drawings or samples, required sustained output, utilities and factory layout. HZM uses these details to confirm the filling method, machine model and line interfaces.

Which filling method is used for still water?

Normal-pressure filling is commonly used for purified, mineral and other non-carbonated water. Bottle size, neck finish, cap, hygienic requirement and target output determine the final rinsing, filling and capping configuration.

Can the machine handle more than one bottle or package format?

A defined format range can often be supported with recipes and change parts. Compatibility is confirmed from approved drawings or samples because container diameter, height, neck finish, closure and handling stability affect changeover scope.

Can this equipment be integrated into a complete production line?

Yes. HZM can coordinate upstream processing or bottle making with filling, labeling, coding, packaging, conveying and palletizing. Layout, utilities, controls, factory testing, installation, commissioning and training are defined by the agreed project scope.