As the core equipment of the production line, it integrates bottle washing, filling and double capping functions into one unit. There is no need to splice multiple additional devices, which greatly saves workshop space and simplifies the production process. Developed based on the improvement of international advanced technology, the equipment is fully adapted to the special filling process of carbonated beverages, preventing carbonation loss from the source and ensuring stable beverage taste.
Perfectly compatible with the filling machine, it focuses on the final sealing process of beverages. It supports two capping types: crown cap and pull ring cap. With uniform capping force and excellent sealing performance, it can be equipped with an automatic cap sorter and cap elevator to realize automatic cap feeding in order, avoiding inefficiency and sealing risks caused by manual operation.
- The filling machine adopts full automatic control, realizing the whole process from bottle washing to filling and capping without manual intervention, and a single equipment can complete multiple processes.
- The capping machine is equipped with a touch screen operation + PLC control system, allowing free adjustment of rotation speed, and even non-professional technicians can master it quickly.
- Both are equipped with safety devices such as overload protection and bottle jamming protection to ensure stable operation of the equipment and safety of operators.
- The filling machine supports glass bottles with a height of 150-320mm and a diameter of 50-108mm. When changing bottle types, only accessories such as guide plates and thumb wheels need to be replaced, without adjusting the equipment height.
- The capping machine is suitable for bottles with a height of 160-320mm and a diameter of 60-100mm, and supports bottle caps with a specification of 20-40mm. The lifting motor automatically adjusts the equipment height, enabling convenient and efficient production changeover.
- The parts of the filling machine that come into direct contact with materials are made of SUS 316L stainless steel, which is corrosion-resistant and easy to clean, meeting food hygiene standards. It is also equipped with a CIP (Clean-in-Place) system to ensure no dead corners in cleaning.
- Adopting isobaric filling technology + high-speed and precise filling valves, the filling speed is fast, the measurement is accurate, and there is no liquid loss. The filling temperature of carbonated beverages is ≤12℃ to retain the sparkling taste.
- The filling machine is equipped with a constant magnetic torque device, and the capping machine is equipped with a uniform force application mechanism, which ensures tight capping without leakage and avoids damage to bottle caps and bottle bodies.
- Key electrical components (Siemens PLC, Schneider electrical parts, Omron/Autonics sensors) and pneumatic components (Airtac) are all well-known international brands, ensuring long-term stable operation of the equipment with low failure rate.
- Both the filling machine and the capping machine adopt a closed transmission design, featuring high transmission efficiency, low noise, few wearing parts, simple later maintenance and controllable maintenance cost.
- Carbonated drinks: Cola, soda water, sparkling juice, etc.
- Carbonated alcoholic beverages: Spritzer, sparkling wine, etc.
- Non-carbonated drinks: Mineral water, purified water, tea drinks, etc.
- Application objects: Small and medium-sized beverage factories, beverage start-ups, food processing cooperatives, etc.
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- Integrated solution: The filling machine and capping machine are perfectly compatible, no additional debugging is required, and they can be put into production line construction immediately after unpacking.
- International quality accessories: Core components are from well-known brands such as Siemens and Schneider, ensuring long service life and stable operation of the equipment.
- Customized adaptation: It supports matching with auxiliary equipment such as cap sorters and cap conveyors according to production needs, flexibly expanding production capacity.
- Full-process technical support: Provide equipment installation, commissioning, operation training and post-maintenance guidance to solve worries in production.
If you are looking for an efficient, stable and precise beverage filling solution, please feel free to contact us for an exclusive quotation and production line planning program, and let automated equipment empower your beverage business!
Frequently Asked Questions
What information is needed to configure the Glass Bottle CSD & Water Drinks Filling Machine?
Please provide the product recipe or liquid characteristics, container and closure drawings or samples, required sustained output, utilities and factory layout. HZM uses these details to confirm the filling method, machine model and line interfaces. The intended application is carbonated soft drinks, soda water and other sparkling beverages. The current product specification references 4000BPH–6000 BPH; final guaranteed output is confirmed against the approved operating conditions.
Why is counter-pressure filling used for this application?
Carbonated products must retain dissolved CO2 and control foaming during filling. Counter-pressure operation balances pressure in the container and product circuit; temperature, carbonation level, package and closure remain part of final engineering.
Can the machine handle more than one bottle or package format?
A defined format range can often be supported with recipes and change parts. Compatibility is confirmed from approved drawings or samples because container diameter, height, neck finish, closure and handling stability affect changeover scope.
Can this equipment be integrated into a complete production line?
Yes. HZM can coordinate upstream processing or bottle making with filling, labeling, coding, packaging, conveying and palletizing. Layout, utilities, controls, factory testing, installation, commissioning and training are defined by the agreed project scope.
