Automatic 5 Gallon Water Filling Line | 3-5 Gallon Bottled Water Production Line Manufacturer

The automatic 3–5 gallon water filling line washes, fills and caps returnable jars for purified-water and mineral-water production. Jar de-capping and external washing equipment prepare returned containers before internal washing and filling. Conveyors connect the stages to finished-jar handling.

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  • Factory-direct equipment and customization
  • Complete layout and utility planning
  • Installation, commissioning and training
  • 24-month after-sales support

Brief Introduction

The 5 gallon water filling line specially for 3-5 gallons barreled drinking water, with type QGF-150, QGF-200, QGF-300, QGF-450,QGF-600, QGF-900, QGF-1200.It integrateds bottle washing,filling and capping into one unit, in order to achieve the purpose of washing and sterilizing,The washing machine uses multi-washing liquid spray and disinfectant spray, the disinfectant can be used circularly,The capping machine can be cap barrel automatically ,The line equips with water spraying device in order to ensure those caps sterile and clean ,it also can automatically carry out barrel,washing, sterilizing, filling,capping, counting and products discharging,with complete function,modern design and high degree of automation ,It is a new kind of barreled water auto producing line ,which integrates mechanism,electricity and pneumatics technologies together.

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Product Features

Key Attributes

Filling Volume 5 Gallon
Automatic Grade Automatic
Voltage 380 V / 220 V / 415 V
Driven Type Hydraulic
Filling Material Pure Water, Water
Application Beverage
Packaging Type Barrel
Packaging Material Plastic
Warranty 2 Years
After-sales Service Provided Field installation, commissioning and training; Video technical support; Online support
Key Selling Points Easy To Operate, High Accuracy
Core Components PLC, Motor, Pump
Filling Nozzle 1, 3, 6, 12
Machinery Test Report Provided
Video Outgoing-Inspection Provided
Filling Accuracy 99.9%
Place of Origin Jiangsu, China
Weight (KG) 3000
Brand Name HZM
Dimension (L*W*H) 3000 × 20000 × 1500 mm
Product Name 5 Gallon Water Filling Machine / 20L Barrel Filling Machine
Function Bottle Washing, Filling, and Capping
Bottle Type Barrel / Gallon
Filling Volume 3–5 Gallon
Material Stainless Steel 304 / 316
Filling Liquid Pure Water
Control PLC + Touch Screen + Transducer
Filling Products Pure Water
Power 5 KW
Filling Type Gravity Filling Water Valve

Product specifications

Model
QGF-120
QGF-200
QGF-300
QGF-450
QGF-600
QGF-900
QGF-1200
Suitable bottle shape and size
18.9L bottle
Compressed air pressure
0.3-0.7MPa
Bottle washing medium
Sterile water
Washing pressure
0.25MPa
Main motor
1.5
2.2
2.2
2.2
4.5
5.5
7.5
Dimension(M)
2.9*1*1.8
3.2*1.2*2.3
3.9*1.2*2.3
5*1.5*2.3
6.2*1.8*2.3
7.97*1.8*2.7
10.78*2*2.7
Weight(KG)
500
1500
3000
3500
4500
 5500
7500

Core Product Parameters

Parameter Category
Specific Specifications/Description
Applicable Barrel Volume
3-gallon to 5-gallon barreled water
Control Method
PLC (Programmable Logic Controller)
Automation Level
Full-process automatic control, no manual intervention required
Adaptable Water Source
Purified water/mineral water provided by water treatment systems

Production Process

  1. Bottle Decapping
    Empty barrels are steadily conveyed into the decapping machine, which automatically removes the bottle caps.

  2. External Brushing and Washing
    The decapped barrels enter the external brush washing machine, where they are thoroughly cleaned with hot alkali and pure water, ensuring full sanitation of the outer surface.

  3. Internal Rinsing, Filling, and Capping
    Barrels are then transferred to the integrated rinsing-filling-capping machine. Inside the system, bottles undergo multiple rinsing stages using hot alkali, disinfectant, hot water, and pure water, followed by filling with treated pure water. The machine then automatically caps the bottles.

  4. Shrink Wrapping
    After capping, the bottles pass through the shrink packing machine, where cap shrink-sealing ensures hygiene and product integrity during transport.

Features & Advantages

  • Fully automatic operation with high efficiency

  • Suitable for 3–5 gallon bottles

  • Hygienic design with stainless steel construction

  • Multi-stage washing ensures sanitation and quality

  • Modular design for easy maintenance and scalability

  • Adjustable production capacity (100–2000 BPH)

Applications

  • Drinking water production plants

  • Beverage and bottled water manufacturers

  • Industrial or commercial pure water systems

If you would like to learn more about the detailed configuration, customized solutions, or pricing of this production line, please feel free to contact us or leave a message directly. We will provide you with dedicated technical support and service.

Frequently Asked Questions

What information is needed to configure the Automatic 5 Gallon Water Filling Line?

Please provide the product recipe or liquid characteristics, container and closure drawings or samples, required sustained output, utilities and factory layout. HZM uses these details to confirm the filling method, machine model and line interfaces.

Which filling method is used for still water?

Normal-pressure filling is commonly used for purified, mineral and other non-carbonated water. Bottle size, neck finish, cap, hygienic requirement and target output determine the final rinsing, filling and capping configuration.

Can the machine handle more than one bottle or package format?

A defined format range can often be supported with recipes and change parts. Compatibility is confirmed from approved drawings or samples because container diameter, height, neck finish, closure and handling stability affect changeover scope.

Can this equipment be integrated into a complete production line?

Yes. HZM can coordinate upstream processing or bottle making with filling, labeling, coding, packaging, conveying and palletizing. Layout, utilities, controls, factory testing, installation, commissioning and training are defined by the agreed project scope.

Our Factory

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Send your capacity, bottle specification and beverage type for a complete proposal.

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Tell us your beverage, container, capacity and target market. Our engineering team will prepare a practical line proposal.

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