Name: Glass Bottle Beer & Beverage Filling Machine
Brand: HZM Machinery

Brief Introduction

The DXGF60-60-15 combines glass bottle rinsing, isobaric filling and capping for beer and carbonated beverages. Its 60 rinsing stations, 60 filling stations and 15 capping heads provide an output of 18,000 bottles/hour at 500 ml. The machine handles bottles 60–120 mm in diameter and 180–350 mm in height.

Video

Product Features

Key Highlights

Hygienic Design: SUS 316L stainless steel contact parts, CIP cleaning system.
Precision & Safety: Isobaric filling (±1ml accuracy), magnetic torque capping, anti-breakage buffer mechanisms.
Automation: Touchscreen HMI, PLC control, minimal manual intervention.
Adaptability: Adjustable for various glass bottle sizes without height reconfiguration.

Applications

Primary: Beer, carbonated beverages, juices, and mineral water in glass bottles.
Scale: Ideal for medium-to-large-scale production lines requiring efficiency and hygiene.

Technical Specifications

Parameter	Value
Model	DXGF60-60-15
Bottle Type	Glass (beer & beverage-specific)
Bottle Height Range	180-350mm
Bottle Diameter Range	φ60-φ120mm
Rinsing Valve Stations	60
Filling Valve Stations	60
Capping Head Stations	15
Working Air Pressure	0.7MPa
Filling Temperature	≤8°C (low-temperature for beer)
Production Capacity	18,000 bottles/hour (500ml standard)
Power Supply	15KW
Dimensions (L×W×H)	7120×4650×2700mm
Machine Weight	17,000KG

Core Components

Component	Brand
Main Motor + Reducer	ABB (Germany)
Inverter	Siemens (Germany)
PLC Control System	Siemens (Germany)
Touchscreen HMI	Siemens (Germany)
Low-Voltage Components	Schneider (France)
Photoelectric Sensors	Leuze (Germany)
Pneumatic Components	Festo (Germany)
Proportional Control Valve	SED (Germany)
Lubrication System	SKF-BEKA (Germany)

Key Features

Fully Automated Integration: Combines rinsing, filling, and capping in one seamless process, minimizing manual intervention and maximizing efficiency.
Glass Bottle-Specific Handling: Utilizes flexible neck clamping technology to accommodate various bottle sizes. Adjustments require only guide plates and positioning wheel replacement, eliminating height reconfiguration.
Anti-Breakage Design: Equipped with buffer mechanisms on conveyor tracks to prevent glass bottle collisions and ensure high product integrity.
Hygienic Material Construction: All product-contact parts are made of SUS 316L stainless steel, free of dead corners, complying with food-grade standards.
High-Precision Filling Valve: Isobaric filling technology with flow control ensures minimal liquid level fluctuation (±1ml accuracy).
Smart Control System: Touchscreen HMI for real-time monitoring and parameter adjustments.
Magnetic Torque Capping: Capping heads feature constant magnetic torque to guarantee seal integrity without cap damage.
Comprehensive Safety: Includes cap deficiency detection, overload protection, and emergency stop functions.
CIP Cleaning System: Automated in-place cleaning ensures sanitation and operational efficiency.

Frequently Asked Questions

What information is needed to configure the Glass Bottle Beer & Beverage Filling Machine?

Please provide the product recipe or liquid characteristics, container and closure drawings or samples, required sustained output, utilities and factory layout. HZM uses these details to confirm the filling method, machine model and line interfaces.

Why is counter-pressure filling used for this application?

Carbonated products must retain dissolved CO2 and control foaming during filling. Counter-pressure operation balances pressure in the container and product circuit; temperature, carbonation level, package and closure remain part of final engineering.

Can the machine handle more than one bottle or package format?

A defined format range can often be supported with recipes and change parts. Compatibility is confirmed from approved drawings or samples because container diameter, height, neck finish, closure and handling stability affect changeover scope.

Can this equipment be integrated into a complete production line?

Yes. HZM can coordinate upstream processing or bottle making with filling, labeling, coding, packaging, conveying and palletizing. Layout, utilities, controls, factory testing, installation, commissioning and training are defined by the agreed project scope.