Revolutionizing Beverage Production: The Ultimate Beverage Filling Machine

Beverage Filling Machine, Also Known as Drinks Filling Machine, The beverage filling machine is a plastic bottle beverage filling machine, an automatic filling and capping integrated machine, and a multi-functional beverage filling machine. It is used for filling carbonated beverages, soda water, salted soda, and other carbonated beverages. It can also be used for filling juice drinks, purified water, and other non-carbonated beverages. It is a practical and versatile new type of filling machine.

Classification of Beverage Filling Machines

Beverage filling machines can be divided into atmospheric filling machines, pressure filling machines, and vacuum filling machines based on the filling principles.

Atmospheric filling machines rely on the liquid's own weight to fill under atmospheric pressure. This type of filling machine can be divided into timing filling and volumetric filling. It is only suitable for filling low-viscosity non-gaseous liquids such as milk, wine, purified water, fruit juice drinks, etc.

Pressure filling machines fill under pressures higher than atmospheric pressure and can also be divided into two types: one type is equal-pressure filling, where the pressure in the liquid storage cylinder is equal to the pressure in the bottle, and the liquid flows into the bottle by its own weight. The other type is higher-pressure filling, where the pressure in the liquid storage cylinder is higher than the pressure in the bottle, and the liquid enters the bottle by pressure difference. This method is commonly used in high-speed production lines. Pressure filling machines are suitable for filling liquids with gas, such as beer, soda, champagne, carbonated beverages, soda water, etc.

Vacuum filling machines fill under pressures lower than atmospheric pressure. This type of filling machine has a simple structure, high efficiency, and a wide range of adaptability to the viscosity of materials. It can be used for filling oils, syrups, fruit wines, and other substances.

Principles and Characteristics of Beverage Filling Machines

1. The machine has a good structure, complete control system, convenient operation, and high automation.
2. The parts in contact with the material are made of stainless steel, which is sanitary and easy to clean.
3. It adopts an efficient capping system with advanced cap feeding technology and protective devices.
4. Equipped with overload protection devices to effectively protect the machine and operators.
5. The control system has automatic control of material liquid level and bottle jamming stop device.
6. It adopts a suspension filling method, suitable for different bottle types and thick or thin bottles.
7. The main unit adopts frequency conversion control, allowing easy adjustment of production capacity.
8. Microcomputer data control ensures stable performance, simple operation, and user-friendliness.
9. The cylinder provides filling power, with high productivity, simple structure, and easy maintenance.
10. The capping section has an automatic slipping device to ensure appropriate tightness.
11. For soda mixing, high-pressure atomization and constant pressure degradation at room temperature are used to achieve the desired carbonation effect without the need for freezing.
12. The unique design allows for filling carbonated and non-carbonated beverages without interference, achieving ideal results for both.

Maintenance of Beverage Filling Machines

When the beverage filling machine is purchased, a complete inspection of the machine should be conducted, especially during the running-in period when there may be some deficiencies in tightening and lubrication, which need to be promptly checked and maintained. The components of the machine should be tightened, and the machine size should be adjusted according to the size of the packaging materials. Regular lubrication should be carried out at the joints.

Most importantly, during seasonal changes, the machine should be thoroughly cleaned, and the supporting facilities should be sealed tightly to keep the machine in a dry environment, ensuring that the beverage filling machine is not corroded by liquids or other substances.

Before operating the beverage filling machine, it is necessary to read the instruction manual carefully, familiarize oneself with the adjustment and operation methods, and strictly follow the instructions. According to the beverage filling machine manual, regular maintenance and lubrication should be performed on the vacuum pump (pay attention to maintaining the oil level), and reversing should be strictly avoided to prevent pump misoperation and oil backflow into the vacuum system. Regularly check the sealing tape (polytetrafluoroethylene) on the hot pressing frame for any foreign objects or unevenness to ensure the sealing strength. Frequently check if the machine's grounding is properly connected to ensure safe electricity usage.

If a fault is found in the beverage filling machine, the power should be turned off immediately. If necessary, the emergency stop button should be activated. After venting, lift the machine cover and then turn off the power to inspect the cause and troubleshoot the problem.

HZM Beverage Filling Machine

HZM mechanical beverage filling machine is suitable for the production of various fruit juices and tea beverages. With simple adjustments to some components, it can also be used for filling pure water and mineral water. It adopts micro-gravity negative pressure filling technology, which enables faster, more stable, and accurate filling. The equipment is equipped with a comprehensive reflux system, which avoids secondary contamination and oxidation of beverages. It can meet the hot filling technology requirements of fruit juice and tea beverages below 95°C. The machine has a good structure, complete control system, convenient operation, and high automation. The parts in contact with the material are made of stainless steel, which is sanitary and easy to clean.

It adopts advanced PLC programmable automatic control and a human-machine interface touch screen. It is equipped with a CIP cleaning system for cleaning the areas in contact with the liquid. The machine uses a human-machine interface touch screen control to achieve multiple operations such as bottle rinsing, filling, and capping on one machine. The design is aesthetically pleasing, scientifically reasonable, and easy to maintain. The hanging bottle neck system facilitates the replacement of bottle types, making it quick and effortless. It achieves a no-bottle-no-capping system and a bottle jam automatic stop system. The machine operates with low noise, and key electrical components such as frequency converters are from internationally renowned brands.

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