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200-500ml Ultra-Clean Filling Machine

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Ultra-Clean Filling Machine

Basic Information

  • Material: Stainless Steel
  • Process: Pressure Filling System
  • Certification: GB/T19001-2000
  • Filling Valve: Gravity Mechanical Valve / Imported Flow Meter Valve / Electronic Weighing Valve (customizable)
  • Filling Temperature: 65~68℃
  • Capacity: 12,000 – 48,000 BPH (500ml)
  • Applicable Bottle Size: 200ml – 1500ml
  • Applicable Products: Acidic and low-acid beverages such as fruit juice, NFC cold chain drinks, tea beverages, protein drinks, and mineral water

Production Process

Blowing → Disinfection → Rinsing → Filling → Capping

The ultra-clean filling production line adopts aseptic isolation technology and reliable sterilization methods. Bottles and caps undergo thorough sterilization before filling and sealing in an aseptic environment.

  • COP & SOP: Ensure complete cleaning and sterilization of internal equipment.
  • CIP & SIP: Ensure thorough cleaning and sterilization of material pipelines and filling valves.
  • Class 100 Cleanroom: Patented high-precision filling valve minimizes backflow.
  • PROFIBUS Intelligent Control: Enables centralized control and real-time monitoring of the entire production line.

Technical Features

  1. Energy-Saving Blowing System: Six-valve blowing group with a three-blow, two-recycle system reduces energy consumption by over 25%.
  2. Fully Servo-Controlled Stretching: Customizable stretching system to accommodate various bottle designs.
  3. High-Efficiency Sterilization: Wet peracetic acid sterilization (5Log efficiency) ensures thorough and safe packaging.
  4. Comprehensive Cleaning & Sterilization: Full CIP, SIP, COP, SOP systems maintain strict hygiene standards.
  5. Complete Aseptic Isolation: Ensures a sterile filling environment.
  6. Intelligent Control System: PROFIBUS technology enables whole-line automation, intelligent data reporting, and real-time monitoring.
  7. Precision Filling Options: Non-contact imported electronic flow meter, weighing filling system, and mechanical valve negative pressure backflow filling system ensure high accuracy and safety.
  8. Imported Ion Dust Removal System: Enhances packaging safety.
  9. Customizable Capping System: Optional imported AROL capping system for enhanced reliability.

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