200-500ml Ultra-Clean Filling Machine

Ultra-Clean Filling Machine

Basic Information

Material: Stainless Steel
Process: Pressure Filling System
Certification: GB/T19001-2000
Filling Valve: Gravity Mechanical Valve / Imported Flow Meter Valve / Electronic Weighing Valve (customizable)
Filling Temperature: 65~68℃
Capacity: 12,000 - 48,000 BPH (500ml)
Applicable Bottle Size: 200ml - 1500ml
Applicable Products: Acidic and low-acid beverages such as fruit juice, NFC cold chain drinks, tea beverages, protein drinks, and mineral water

Production Process

Blowing → Disinfection → Rinsing → Filling → Capping

The ultra-clean filling production line adopts aseptic isolation technology and reliable sterilization methods. Bottles and caps undergo thorough sterilization before filling and sealing in an aseptic environment.

COP & SOP: Ensure complete cleaning and sterilization of internal equipment.
CIP & SIP: Ensure thorough cleaning and sterilization of material pipelines and filling valves.
Class 100 Cleanroom: Patented high-precision filling valve minimizes backflow.
PROFIBUS Intelligent Control: Enables centralized control and real-time monitoring of the entire production line.

Technical Features

Energy-Saving Blowing System: Six-valve blowing group with a three-blow, two-recycle system reduces energy consumption by over 25%.
Fully Servo-Controlled Stretching: Customizable stretching system to accommodate various bottle designs.
High-Efficiency Sterilization: Wet peracetic acid sterilization (5Log efficiency) ensures thorough and safe packaging.
Comprehensive Cleaning & Sterilization: Full CIP, SIP, COP, SOP systems maintain strict hygiene standards.
Complete Aseptic Isolation: Ensures a sterile filling environment.
Intelligent Control System: PROFIBUS technology enables whole-line automation, intelligent data reporting, and real-time monitoring.
Precision Filling Options: Non-contact imported electronic flow meter, weighing filling system, and mechanical valve negative pressure backflow filling system ensure high accuracy and safety.
Imported Ion Dust Removal System: Enhances packaging safety.
Customizable Capping System: Optional imported AROL capping system for enhanced reliability.