Name: Mono-block Isobaric Filling Machine
Brand: HZM Machinery

Brief Introduction

DXGF40-40-10-type isobaric filling machine is 3-in-1 filling machine which combines rinsing, filling capping in one machine. The equipment is innovated and developed based on the introduction, digestion and absorption of foreign advanced technology and according to the gas-bearing beverage filling process requirements,. It is mainly used for gas flushing, filling and capping plastic pre-threaded cap soft drinks, cola, sparkling wine, mineral water, beverages etc. The machine has reasonable structure, safe, reliable, easy to maintain and it is the ideal equipment for beverage filling factory.

Video

Product Features

Configurations

Item	Brand
Main motor + Reducer	ABB – Germany
Sealing rings	Busak + Shamban – Germany
Inverter	Siemens / Mitsubishi – Japan
PLC	Siemens / Mitsubishi – Japan
Touch screen	Siemens / Mitsubishi – Japan
Low pressure electrics	Schneider – France
Photoelectric switch	Banner / Leuze – Germany
Pneumatic components	SMC / FESTO – Germany
Sliding bearing	IGUS – Germany
Temperature control	Omron – Japan
Inlet proportional valve	SHENJI – China

Main features

1. Compact structure, beautiful appearance, easy operation, high automation, low labor intensity
2. Bottles transmission adopts bottlenecks clamping technology, no need to adjust the equipment height when changing bottle volume, simply replace guide plate, thumb wheel that related to the bottle diameter and mouth.
3. Theparts that direct contact with product are made of SUS 316L stainless steel and no technology corner pockets
4. Valve opening device is driven by the cylinder; open the valve in time according to the signal, movements are accurate and reliable.
5. High-speed high-volume, high precision filling valve, filling fast, accurate and non-liquid fluid loss.
6. Using deflection regulating valve, continuous control of fluid materials flow, so that hydraulic cylinder to maintain a smaller level fluctuations, to ensure filling accuracy.
7. Equipped with CIP circuit and control procedures, equipment is cleaned in place.
8. Capping head adopts constant magnetic torque device to ensure the seal of quality, and will not damage caps.
9. Efficient use of the cap sorting system, with a perfect cap lacking protective device.
10. Bottle-outlet thumb wheel adopts downward spiral approach, when changing bottle volume, no need to adjust conveyor height.
11. With complete overload protection device, which can effectively protect the equipment and the operator’s safety.
12. Using touch-screen operation, can realize man-machine dialogue, equipment operation status is very clear.
13. Main electrical components (touch screen, PLC, inverter, etc.) are imported brand-name products, Omron、Mitsubishi、Schneider ,etc
14. Pneumatic system components are used well-known brand name products. SMC,or FESTO ,etc

Technical parameter

1. Model: DXGF 40-40-10
2. Bottle height: 120-310mm;bottle diameter: 50-110mm
3. Air supply pressure: 0.7MPa
4. Air consumption: 1m3/min
5. Rinsing water pressure: 0.2~0.25 Mpa
6. Rinsing water consumption: 2.0T/H
7. Filling method: Isobaric filling
8. Filling temperature: ≤5℃
9. Main motor power: 7.5 KW
10. Rated voltage: 380V
11. Capacity:12000BPH 0.5L;
12. Dimension: 4360*3300*2700mm(L×W×H)
13. Weight: 8500Kg

Frequently Asked Questions

What information is needed to configure the Mono-block Isobaric Filling Machine?

Please provide the product recipe or liquid characteristics, container and closure drawings or samples, required sustained output, utilities and factory layout. HZM uses these details to confirm the filling method, machine model and line interfaces.

How is the correct filling method selected?

The filling method depends on viscosity, carbonation, temperature, particles, foaming behavior, hygiene requirement, container and closure. HZM confirms the process only after reviewing the actual product and package.

Can the machine handle more than one bottle or package format?

A defined format range can often be supported with recipes and change parts. Compatibility is confirmed from approved drawings or samples because container diameter, height, neck finish, closure and handling stability affect changeover scope.

Can this equipment be integrated into a complete production line?

Yes. HZM can coordinate upstream processing or bottle making with filling, labeling, coding, packaging, conveying and palletizing. Layout, utilities, controls, factory testing, installation, commissioning and training are defined by the agreed project scope.

Our Factory

Beverage Packaging Machine Assembly Workshop

International Customers Visiting HZM Machinery Factory

HZM Engineers Discussing a Beverage Production Line with Customers

Mono-block Isobaric Filling Machine