Edible Oil Filling Machine Manual

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Update:Oct, 12 /2023
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Edible Oil Filling Machine

Table of Contents

  1. Product Introduction
  2. Safety Warnings
  3. Product Parameters
  4. Machine Setup and Operation
  5. Maintenance and Cleaning
  6. Troubleshooting
  7. Technical Specifications
  8. Warranty and After-Sales Service
  9. Appendix

1. Product Introduction

1.1 Product Overview

The edible oil filling machine (referred to as the machine hereafter) is a device used for the automatic or semi-automatic filling of edible oil. The is primarily used to fill various types of edible oils, such as peanut oil, rapeseed oil, corn oil, sunflower oil, soybean oil, walnut oil, and olive oil, into various types of containers, including bottles, barrels, and bags. Edible oil filling machines play a vital role in the food industry, improving production efficiency and ensuring product quality and hygiene. Before use, users should have a good understanding of its operation procedures and guidelines by reading the user manual in detail.

This automatic rinsing, filling and capping machine could be applicable fix quantify filling and capping of all kinds of oil. Its function is followed: sterilized liquid for rinsing, automatically chain control the liquid level of filling and feeding and material temperature; feed bottles by air conveyer (or screw ).

Its characteristics are rational design, compact conformation and convenience operation and maintenance. This oil filling machine adopts frequency speed control. Material of limb contacted with the material and appearance accessory is high quality stainless steel. After exchanging several accessories, it is used different kinds of PET bottle’s fix quality filling.

Operation of machine is controlled by advanced HMI, it realized the communication with man and machine. Function of control system is followed: product speed control, automatic stop with fault and take count of output and so on.

1.2 Scope of Application

This machine is suitable for filling and packaging edible oil in various container types and sizes.

2. Safety Warnings

Before operating the edible oil filling machine, please read and understand the following safety warnings:

  • Keep the machine out of the reach of children and untrained personnel.
  • Use appropriate protective equipment such as gloves and safety goggles.
  • Follow all applicable safety regulations and standards while using the machine.
  • Do not use the machine to fill corrosive liquids or other unsuitable substances.
  • Ensure the power is turned off when performing maintenance or repairs on the machine.
  • The machine is intended for the specified purpose only and should not be subjected to unauthorized modifications or design alterations.
  • Do not reach into moving parts of the machine while it is in operation.

3. Product Parameters

Model Filling

Heads

Capping

Heads

Capacity

(Based on 500ml)

Dimension

(mm)

Power

(KW)

GYH12/5 12 5 3500 1980*1760*2700 1.5
GYH20/5 20 5 6000 2200*2700*2700 1.5
GYH32/6 32 6 10000 2950*3000*2700 3.0

4. Machine Setup and Operation

4.1 Machine Setup

  1. Connect the power source and ensure the voltage matches the machine's requirements.
  2. Connect the required air supply (if applicable).
  3. Adjust the filling head to accommodate your container size.

4.2 Machine Operation

  1. Start the machine and ensure that all systems are functioning correctly.
  2. Place empty containers under the feeding system.
  3. Set the desired filling quantity using the control panel.
  4. Initiate the filling process manually or automatically.
  5. Check the filled containers to ensure accurate filling.
  6. Stop the machine and turn off the power.

5. Maintenance and Cleaning

Regular maintenance and cleaning are crucial to ensure the proper functioning of the machine. Perform the following tasks periodically:

  • Clean the feeding system, filling system, and conveyor belt.
  • Replace worn-out components on a regular basis.
  • Calibrate the machine to ensure accurate filling.
  • Periodically inspect and maintain electrical components.

6. Troubleshooting

  • Pump Failure:
    • Problem Description: The pump is not operating properly, or it makes unusual noises.
    • Troubleshooting: Check the power supply to ensure it is functioning correctly. Inspect the motor and transmission components of the pump for damage or blockages. Clean or replace damaged parts.
  • Inaccurate Measurement:
    • Problem Description: The filled quantity of edible oil does not match the set value.
    • Troubleshooting: Calibrate the measurement system to ensure the accuracy of sensors, flow meters, and controllers. Inspect pipelines and valves for leaks or blockages.
  • Oil Leakage:
    • Problem Description: Edible oil is leaking from the machine.
    • Troubleshooting: Examine all connection points to ensure that fasteners are in their correct positions. Check valves and pipelines for proper sealing. Repair or replace any damaged seals.
  • Mechanical Component Noise:
    • Problem Description: Unusual noises are produced when the machine is running.
    • Troubleshooting: Inspect mechanical components such as bearings, gears, and the transmission system to identify any damaged or loose parts. Lubricate mechanical components as needed and perform maintenance and replacements.
  • Control System Failure:
    • Problem Description: The control system fails to start or respond.
    • Troubleshooting: Check electrical connections to ensure cables and wires are not damaged or broken. Inspect controllers and sensors to make sure they are functioning properly. Reset or update control system parameters as necessary.
  • Electrical or Wiring Issues:
    • Problem Description: The machine may experience electrical leakage or problems.
    • Troubleshooting: Disconnect the power source and inspect wires and sockets to ensure they are not damaged or loose. Repair any electrical issues and ensure the machine is properly grounded.
  • Hydraulic System Issues:
    • Problem Description: If the machine uses a hydraulic system, hydraulic leaks or pressure problems may occur.
    • Troubleshooting: Examine hydraulic pipelines and connections, repairing any leaks. Ensure the hydraulic oil level is adequate and that the hydraulic pump and valves are functioning properly.

7. Technical Specifications

Name Supplier
Main Motor & Reducer SEW-Germany
Inverter SIEMENS-Germany
PLC SIEMENS-Germany
Touch Screen SIEMENS-Germany
Contactor SCHNEIDER-France
Hot Relay SCHNEIDER-France
Air Switch LEUZE/BANNER-Germany
Photoelectric Switch BANNER-USA
Pneumatic Components FESTO-Germany
Sliding Bearing IGUS-Germany

8. Warranty and After-Sales Service

  1. If the equipment experiences quality issues within 2 years of correct usage and operation, our factory will provide free repair or replacement (excluding wear and tear parts).
  2. In the case of malfunctions or damage during normal use of the equipment, our company will offer timely technical support.
  3. Our company guarantees that in the event of equipment failures during its usage, customers should immediately cease usage and notify our company. We will promptly provide technical support and guidance for resolution.
  4. Our company pledges that all equipment should be operated and maintained as per requirements to ensure its proper functioning and extend its service life.
  5. We recommend that customers follow the equipment's user manual for maintenance and perform regular checks on the equipment's operational status.
  6. During equipment use, our company advises customers to keep the equipment clean and dry, while avoiding direct sunlight exposure and high-temperature environments.

9. Appendix

Edible Oil Filling Machine Manual PDF

HZM Machinery is a professional manufacturer of liquid filling machines. Our products are widely used in carbonated beverages, mineral water, juice, milk, medicine, seasonings and edible oil industries. Feel free to contact us for quotations and parameters.

TAG:  Edible Oil Filling Machine  Linear Type Oil Filling Machine  Oil Filling Machine

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